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RATTAN DIFFUSER STICKS
LINE 3
production capacity
production capacity   We are the biggest and most professional manufacturer & exporter of rattan diffuser reeds in China.

The details of our capacity as below,
- Factory area: 5000 m2
- Employee number: 150
- Employee number in Quality: 8
- Employee number in R&D: 4
- Monthly production capacity: 30 million pcs /3 million bundles
quality menu
We focus on the high end and mid-range markets so only produce premium quality rattan diffuser reeds for worldwide clients.

As an ISO9001:2015 certified company, we have a comprehensive quality system to control the whole production process of rattan diffuser reeds.

- Quality System


With the application of detailed quality control plans, we control the quality from the beginning to the end. The whole quality system including,

- IQC: the quality inspection of every batch of incoming materials
- IPQC: process quality control & inspection for every production step
- FQC: final quality inspection of each shipment

Our QCs carry out regular inspections with detailed and strict internal standards.

- Raw materials

1) Rattan:

High quality products always begin with high quality raw materials. We import premium quality raw rattan poles only from kalimantan, Indonesia which area the world`s best rattan is native to. The moderate density of Kalimantan rattan affords the excellent diffusion performance. In comparison, the diffusion performance of Vietnam rattan or Malaysia rattan are worse, because of low density (Vietnam rattan) and high density (Malaysia rattan). The roughly corresponding relations as in below X-Y plot:

  diffusion performance and density

2) Dyes:

Only high quality reactive dyes are used in our dyeing process of colored rattan diffuser reeds. We are the unique factory in the world to produce colored rattan diffuser reeds with reactive dyes. On the contrary, all other factories use basic dyes. The differences of reactive dyes & basic dyes as below,

Dyes Advantages Disadvantages
Reactive dyes high color fastness, unfading, high color reproducibility, environmental-friendly complicated dyeing procedures, high cost
Basic dyes simple dyeing procedures, low cost low color fastness, fading issue, poor color reproducibility, high pollution

- Specifications

1) Latin name: Calamus platyacanthoides 
2) English name: Palm Rattan
3) Quality grades: AA, A 
4) Diameter: 2mm - 6mm (common diameters: 2mm, 2.5mm, 2.75mm, 3mm, 3.5mm, 4mm, 5mm, 6mm)
5) Diameter Tolerance: +/-0.1mm
6) Length: 5cm - 500cm
7) Length Tolerance: +/-4mm
8) Moisture rate: <15%
QUALITY GRADES
quality grades pic   We import premium quality raw rattan poles only from kalimantan, Indonesia which area the world`s best rattan is native to. With the same raw rattan poles, we still have 2 different quality grades to meet different cost demands:

- Quality grade AA
- Quality grade A

It could be simply understood that, quality grade AA is well chosen from quality grade A.

The differences of quality grade AA & quality grade A as below,
1) Roundness: the roundness of quality grade AA is better than quality grade A
2) Surface: the surface of quality grade AA is better than quality grade A, much less flaws such as stains
3) Color: the color of quality grade AA is premium white, but the color of quality grade A is sometimes partial yellow or partial red
4) Performance: the diffusing performance of quality grade AA is 5-10% faster than quality grade A
5) Price: the price of quality grade A is 8-15% lower than quality grade AA


multiple colors menu
multiple colors pic   Besides natural color rattan diffuser reeds, we have developed advanced technology to dye the rattan with reactive dyes to multiple colors exactly according to clients` request. We are able to produce the colors according to color samples or just a Pantone color number.

We have 2 types of colored rattan diffuser reeds for different types of diffuser liquids to assure exactly no color bleeding in the diffuser liquids: type A (oil type) & type B (water/alcohol type). Below is the chart of performance regarding color bleeding in different diffuser liquids:

Type of liquids Color Type A Color Type B
Performance Applicability Performance Applicability
Oil base No color bleeding check mark No color bleeding check mark
Alcohol base possible, depend on test results tbc mark No color bleeding check mark
Water base Serious color bleeding fork mark No color bleeding check mark
 
It is comparatively easy to produce color type A, using reactive dyes with standard dyeing process; but it requires much more complicated addtional color fixing processes to produce color type B. Therefore, the price of color type B is higher than color type A.
We have 10 standard colors besides natural color & white color for clients` choice. Please find below the pictures of these 10 standard colors (click to enlarge):
Black Red Yellow Blue Green    
black color pic red color pic yellow color pic blue color pic green color pic    
Purple Orange Light Brown Brown Grey    
purple color pic orange color pic light brown color pic brown color pic grey color pic    
PACKAGING MENU
bundle styles menu   - Bundle Styles

We have various bundle styles for the selection from clients. The popular styles as below,
1) Clear tape (in center, on bottom, or on both ends)
2) Raffia (in center, or on both ends)
3) Ribbons (in center)
4) Rubber bands (in center, or on both ends)
5) Glue OPP bags
6) Heat seal OPP bags
7) Heat shrinkable film
8) Paper envelopes

We have our own suppliers of packaging materials, so we have OEM ability of packaging materials, including printed OPP bags, printed paper envelopes, designed gift boxes etc. Below are the pictures of some common bundle styles:
Clear tape Raffia Ribbons Rubber bands
clear tape in center raffia in center ribbon in center rubber band in center
Glue OPP bags Heat seal OPP bags Heat shrinkable film Paper boxs
glue opp bag heat seal opp bag heat shrinkable film paper boxes
       
- Shipping Packaging
 
With over 10 years experience in this industry, we know the shipping packaging is extremly important on protecting our rattan diffuser reeds safety during the long distance transportation. We developed an effective packaging system to provide comprehensive protection.
 
Inside the carton Outside the carton    
inside the carton outside the carton
inside the carton 2 outside the carton 2    
       
 
 
 
 
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